Yamaha Tracer MT09TRA - Service manual > Checking and charging the battery

Electrical system / Electrical components / Checking and charging the battery

WARNING

Batteries generate explosive hydrogen gas and contain electrolyte which is made of poisonous and highly caustic sulfuric acid.

Therefore, always follow these preventive measures:

FIRST AID IN CASE OF BODILY CONTACT: EXTERNAL

INTERNAL

NOTICE

TIP

Since VRLA (Valve Regulated Lead Acid) batteries are sealed, it is not possible to check the charge state of the battery by measuring the specific gravity of the electrolyte. Therefore, the charge of the battery has to be checked by measuring the voltage at the battery terminals.

1. Remove:

2. Disconnect:

NOTICE

First, disconnect the negative battery lead "1", and then positive battery lead "2".

Checking and charging the battery

3. Remove:

4. Check:

a. Connect a pocket tester to the battery terminals.

TIP

b. Check the charge of the battery, as shown in the charts and the following example.

Example

Open-circuit voltage = 12.0 V

Charging time = 6.5 hours

Charge of the battery = 20-30 %

A. Open-circuit voltage (V)

B. Charging time (hours)

C. Relationship between the open-circuit voltage and the charging time at 20 ºC (68 ºF)

D. These values vary with the temperature, the condition of the battery plates, and the  electrolyte level.

A. Open-circuit voltage (V)

B. Charging condition of the battery (%)

C. Ambient temperature 20 ºC (68 ºF)

5. Charge:

WARNING

Do not quick charge a battery.

NOTICE

A. Open-circuit voltage (V)

B. Time (minutes)

C. Charging

D. Ambient temperature 20 ºC (68 ºF)

E. Check the open-circuit voltage.

Charging method using a variable-current (voltage) charger

a. Measure the open-circuit voltage prior to charging.

TIP

Voltage should be measured 30 minutes after the engine is stopped.

b. Connect a charger and ammeter to the battery and start charging.

TIP

Set the charging voltage to 16-17 V. If the setting is lower, charging will be insufficient. If too high, the battery will be over-charged.

c. Make sure that the current is higher than the standard charging current written on the battery.

TIP

If the current is lower than the standard charging current written on the battery, set the charging voltage adjust dial at 20-24 V and monitor the amperage for 3-5 minutes to check the battery.

d. Adjust the voltage so that the current is at the standard charging level.

e. Set the time according to the charging time suitable for the open-circuit voltage.

f. If charging requires more than 5 hours, it is advisable to check the charging current after a lapse of 5 hours. If there is any change in the amperage, readjust the voltage to obtain the standard charging current.

g. Measure the battery open-circuit voltage after leaving the battery unused for more than 30 minutes.

12.8 V or more --- Charging is complete.

12.7 V or less --- Recharging is required.

Under 12.0 V --- Replace the battery.

Charging method using a constant voltage charger

a. Measure the open-circuit voltage prior to charging.

TIP

Voltage should be measured 30 minutes after the engine is stopped.

b. Connect a charger and ammeter to the battery and start charging.

c. Make sure that the current is higher than the standard charging current written on the battery.

TIP

If the current is lower than the standard charging current written on the battery, this type of battery charger cannot charge the VRLA (Valve Regulated Lead Acid) battery. A variable voltage charger is recommended.

d. Charge the battery until the battery's charging voltage is 15 V.

TIP

Set the charging time at 20 hours (maximum).

e. Measure the battery open-circuit voltage after leaving the battery unused for more than 30 minutes.

12.8 V or more --- Charging is complete.

12.7 V or less --- Recharging is required.

Under 12.0 V --- Replace the battery.

6. Install:

7. Connect:

NOTICE

First, connect the positive battery lead "1", and then the negative battery lead "2".

Charging method using a constant voltage charger

8. Check:

Dirt → Clean with a wire brush.

Loose connection → Connect properly.

9. Lubricate:

Recommended lubricant Dielectric grease

10.Install:

See also:

 Yamaha Tracer MT09TRA - Service manual > Checking the condition of the bulb sockets

The following procedure applies to all of the bulb sockets. 1. Check: Bulb socket (for continuity) (with the pocket tester) No continuity → Replace. Pocket tester 90890-03112 Analog pocket tester YU-03112-C

 Yamaha Tracer MT09TRA - Service manual > Checking the relays

Check each switch for continuity with the pocket tester. If the continuity reading is incorrect, replace the relay. Pocket tester 90890-03112

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