Yamaha Tracer MT09TRA - Service manual > Front brake (right side view and left side view)

1. Front brake hose
2. Front wheel sensor lead
3. Clamp
4. Front wheel sensor protector
5. Brake caliper (right)
6. Front fender
7. Brake caliper (left)
8. Front wheel sensor
9. Front wheel sensor housing
10. Front wheel sensor lead holder

1. Position the clamp by aligning it with the top edge of the protector of the front wheel sensor lead when the protector is placed at the bottom.
2. Install the brake pipe so that it contacts the projection on the brake caliper.
3. Install the clamp so that the bottom side of the clamp is 10-30 mm (0.39-1.18 in) from the end of the front brake pipe.

   Route the front wheel sensor lead outside of the front brake hose.

4. Install the clamp as shown in the illustration, aligning with the bottom side of the clamp.

   Contact the grommet on the front wheel sensor lead to the grommet on the front brake hose.

   Route the front wheel sensor lead outside of the front brake hose.

5. Route the front wheel sensor lead along the front brake hose in the area shown in the illustration.

   Route the front wheel sensor lead outside of the front brake hose.

6. Install the front brake hose with its blue paint mark facing outward.
7. Install the brake hose from the hydraulic unit so that the brake pipe touches the projection on the brake caliper. Install the brake hose to the right brake caliper so that it aligned with the direction of the brake pipe from the hydraulic unit.
8. Fasten the grommet on the front wheel sensor lead with the clamp. When installing, silicone water or soapy water may be applied.
9. Same for four clamps
10. Insert the clamp into the front fender securely.
11. Face the catch of the clamp backward, and then close the clamp until three clicks or more are heard.
12. Insert the projection on the wheel sensor protector into the slot in the front wheel sensor housing.
13. Fasten the front wheel sensor lead with the holder on the front wheel sensor protector.
14. Fasten the grommet on the front wheel sensor lead with the front wheel sensor lead holder.
15. Contact the projection on the front wheel sensor lead holder with the side of the right brake caliper as shown in the illustration.
16. Install the clamp so that the front wheel sensor lead is on the right side of the vehicle.

Rear brake

1. Brake fluid reservoir
2. Rear frame
3. Rear frame (welded portion)
4. Rear brake master cylinder
5. Rear wheel sensor
6. Rear wheel sensor lead
7. Rear brake caliper
8. Rear brake hose
9. Clamp
10. Brake fluid reservoir hose
11. Swingarm assembly

1. Install the clamp on the brake fluid reservoir hose by aligning it with the position of the welded portion of the rear frame.
2. Install the brake pipe so that it contact with the protrusion on the master cylinder at outside vehicle.
3. Fasten the rear wheel sensor lead and the brake pipe with the clamp. Make sure that the clamp touches the end of the brake pipe.
4. Make sure to install the clamp all the way in the rear frame.
5. Install the clamp facing the direction in the illustration.
6. Face the engaging section (catch) of the clamp downward.
7. Do not clamp the rear wheel sensor lead.
8. Fasten the protector of the brake hose with the clamp.

   Face the engaging section (catch) of the clamp upward.

9. Make sure to install the clamp all the way in the swingarm assembly.
10. Fasten the grommet on the rear wheel sensor lead with the clamp.
11. Position the rear wheel sensor lead outside the brake hose.
12. Install the brake pipe so that it aligned with the cutout in the caliper.

Hydraulic unit (top view and left side view)

1. Wire harness
2. Battery box
3. Brake hose (front brake master cylinder to hydraulic unit)
4. Brake hose (hydraulic unit to front brake calipers)
5. Brake hose (rear brake master cylinder to hydraulic unit)
6. Brake hose (hydraulic unit to rear brake caliper)
7. Plug
8. Rear wheel sensor lead
9. Bracket

1. Make sure to insert the ABS ECU coupler all the way in.
2. Install the brake hose (front brake master cylinder to hydraulic unit) so that the protrusion contact to the brake hose (hydraulic unit to front brake calipers).
3. In the plug hole, install the brake hose (rear brake master cylinder to hydraulic unit), the brake hose (hydraulic unit to rear brake caliper) and rear wheel sensor lead.
4. 28-34º
5. 17-21º
6. 13-17º
7. When installing the rear wheel sensor lead, silicone water or soapy water may be applied.

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