Peugeot Kisbee - Service manual > Transmission

Removal of the primary transmission cover

• Lift the air filter box to reach the transmission cover (1 screw) (B).
• Remove the transmission sensor (2 screw).
• Remove the transmission cover (9 screw).

Tightening torque: 10 Nm.

• Remove the paper gasket and the two 2 centering pins.

Removal of the drive pulley

• Hold the fixed flange with tool P/N 759467.
• Remove the fixed flange nut and washer.

Tightening torque: 50 Nm.

• Remove the starter hub (1) and the turbine (2).
• Remove the fixed flange.

Remove the belt.

Remove the drive pulley (3) together with the guide hud.

Removal of the driven pulley

• Lock the clutch drum with the pin wrench P/N 752237.
• Remove the clutch drum and the clutch and drive pulley assembly.

Tightening torque: 50 Nm.

Checking the drive pulley

• Remove the holder (2) and its 3 plastic guides.
• Remove the moving flange (4) 6 bearings (3).

The bearings must be changed if they show major signs of wear.

The guides shall be replaced if they show signs of wear.

Reassembly

• Proceed in reverse order to disassembly and do not grease the bearings.
• When refitting, respect the way the rollers are installed.
• Grease the moving flange bore lightly (high temperature grease).

Checking the drive belt

• Measure the width of the belt (A).

Minimum width: 16.3 mm.

• Make sure the belt is not cracked.

Checking the clutch linings

• Using the depth calliper, measure the thickness of the clutch linings.

Mini. thickness 2 mm.

• Make sure surface of the plates in contact with the belt does not show any cracks or signs of abnormal wear.

See also: